cnc tuning machine |
the turning operation is applied on the metal to get the required shape dimension and surface roughness with the given accuracy. In this process the material is removed in the form of chip.
The main purpose of turning process is to get parts in circular , tapered from either internally or externally . Also can be used fro drilling , reaming and threading processes.
the machine tool used in turning is called a lathe . lathes are the most important and oldest machine tools . they are used for machining cylindrical , conical or other profiled surfaces , for thread cutting and for cutting off materials. further it is possible to drill to bore , to mill or to grind on lathes .
Lathes are divided according to the arrangement of the machine and its equipment..
Centre Lathe
it is the most important member of the lathe family and is the most widely used , moreover, it is the simplest of all types of lathes.
it consists of a bed , a head-stock , a tail-stock and a tool post mounted on an adjustable slide.
the tool is fed in both longitudinal and cross direction with reference to the lathe axis with the help of a carriage , feed rod and lead screw .
the main parts of the centre lathe are :
1-Main drive (gear box or head stock )
gearbox |
the gearbox is mainly used for producing different numbers of R P M to be suitable for cutting condition i.e. main motion .
2-Secondary Drive
the secondary drive feed gear box is a part of the feed mechanism .
the following are the different types of gear box which are widely used in a lathe
A-Norton gear box
Norton gearbox |
In this gearbox different speeds of driven shaft are obtained by engaging the tumbler gear with each gear or gear cone fitted on the driving shaft.
the sliding gear is keyed to the driven shaft and matches with the tumbler gear which is held in a bracket pivoted on the driven shaft
B-sliding key mechanism
the mechanism consists of a hollow shaft into which a slotted rod carrying the key is located, and by end wise movement the rod pulls the key into the key ways or various gears in turn so that any one of a nest gears is driven by the sliding key.
C-Changeable gears
this is a set of gears consists of three or four gears for transmitting the motion from the main gearbox to the secondary drive.Changeable gears |
3- Carriage
Lathe machine carriage |
the cutting tools are held and controlled by carriage across slide and a compound rest.
the combination of the three is known as saddle . the carriage is movable on the bed on which is mounted across slide and a compound rest . the compound rest can be swiveled in any desired angle in a horizontal plane . there is a hand wheel for cross slide a lever for engage automatic feed , a lever for engaging cross slide and another lever for engaging screw cutting half nut.
4- Tailstock
tailstock |
the tailstock is movable on the bed ways and can be clamped to the bed at any desired position .
the main important parts of a tailstock are :
Tailstock base Handle
Allen bolt for taper Pin
Barrel Dead center
Square Thread screw Clamping bolts
Allen bolt for taper Pin
Barrel Dead center
Square Thread screw Clamping bolts
5- clamping tools
a tool post is used to clamp the tool , it must be rigid enough.
the common types of tool posts are:
- Open side tool post
- four way tool post
four way tool post |
open side tool post |
6- Workpiece Clamping
clamping of workpiece may be carried out by one of the following methods:
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